Focused on improving Occupational Health & Safety (OH&S) in production, maintenance, logistics, and support functions across the automotive value chain
🦺 ISO 45001:2018 for Automotive Industries in Gurugram
ISO 45001:2018 is the international standard for Occupational Health and Safety Management Systems (OHSMS). It provides a framework for organizations to manage workplace risks, reduce accidents, and enhance employee well-being.
🚗 Why ISO 45001 is Essential for Auto Sector in Gurugram
Gurugram is a major automotive hub, hosting manufacturers like Maruti Suzuki, Hero MotoCorp, Honda, and a vast network of Tier-1/2 suppliers. These companies face significant occupational risks in areas such as metalworking, painting, machining, welding, and logistics.
🔧 ISO 45001 is Ideal For:
- OEM assembly plants
- Tier-1 & Tier-2 component suppliers
- Heat treatment & machining shops
- Surface finishing & paint units
- Warehousing & logistics hubs
- Auto testing, R&D centers
✅ Benefits of ISO 45001 for Automotive Companies
- Reduces workplace injuries & health hazards
- Enhances legal compliance with labor laws & safety norms
- Builds a proactive safety culture
- Reduces downtime & absenteeism
- Increases productivity & employee morale
- Required by global OEMs & clients in supply chain audits
- Complements IATF 16949 & ISO 14001
🔍 Common OH&S Risks in Automotive Sector
ProcessCommon Hazards | |
Welding | Eye injury, burns, fume inhalation |
Machining | Cuts, noise exposure, moving parts |
Heat treatment | Burns, explosion risk, confined space |
Painting | VOC inhalation, fire hazards |
Logistics & Warehousing | Manual lifting injuries, slips, falls |
Assembly lines | Repetitive strain, ergonomic issues |
📋 Key ISO 45001 Documentation
- OH&S Policy
- Hazard Identification & Risk Assessment (HIRA)
- Legal & Regulatory Compliance Register
- Incident/Accident Reporting Forms
- Emergency Preparedness Plan
- Training & Awareness Records
- PPE Management Procedure
- Internal Audit Reports
- Safety Committee Meeting Minutes
- Contractor Safety Procedure
🔁 ISO 45001 Certification Process in Gurugram
- Gap Analysis
- OHS Policy & Procedure Development
- Hazard Identification & Risk Controls Implementation
- Employee Training & PPE Deployment
- Internal Safety Audits
- Stage 1 & Stage 2 Certification Audit
- Certificate Issued (Valid for 3 Years)
- Annual Surveillance Audits
🎯 OH&S Objectives Examples for Auto Units
- Achieve zero lost-time incidents in 12 months
- Provide 100% PPE compliance across shop floor
- Conduct monthly mock drills and safety training
- Reduce manual handling injuries by 25%
- Ensure 100% compliance with HSPCB & labor laws
🧩 ISO 45001 Can Be Integrated With:
- ISO 9001:2015 – Quality Management
- IATF 16949 – Automotive QMS
- ISO 14001:2015 – Environmental Management
- SA 8000 – Social Accountability (if exporting)
✍️ Need Help Getting Started?
I can help you with:
- Custom OH&S policy for automotive units
- HIRA register tailored for automotive shop floors
- PPE protocols and contractor safety checklists
- Internal audit templates
- Mock drill and training formats